Improving gearbox fault detection and diagnosis by integrating innovative gear tooth contact analysis with neural network training​

Project Manager: Temirkhan M. S.

Funding source: GF of young scientists for the project “Zhas Galym”

Project objective: this project aims to improve the reliability of gearboxes by integrating a new tooth contact analysis (TCA) method with neural network training. The goal is to improve the analytical and detection capabilities for a variety of gear configurations, ensuring accurate identification of deviations through a thorough analysis of the tooth surface contacts.

Implementation years: 2024–2026

Funding amount: 29,959,000 tenge

Project objectives:

  1. Development of new tooth contact analysis methods for various gear types.
  2. Implementation of the new TCA method to determine the effective modification of the tooth surface in various cases of misalignment.
  3. Training a neural network to detect faults.
  4. Integrating the new TCA method with neural networks.                                          

Figure 1. Schematic representation of a pair of cylindrical gears.

Figure 2. Convergence results of the traditional TCA model, where the initial values ​​(a) resulted in erroneous contact points (b).

Figure 3: Convergence results of the new TCA model, where (a) random variables are applied to the new nonlinear equations, and (b) their output.

Expected results:

Tasks

Expected results:

1. Development of new methods for analyzing tooth contact for different types of gears.

By formulating new tooth surface contact equations through refined parameterization, this approach provides significant support for the evaluation of contact behavior. This methodology skillfully addresses the intricacies of three-dimensional geometric problems of non-conjugate contact, facilitating the accurate determination of contact pressure, transmission error, and contact path at various offsets.

2. Implementation of a new TCA method to determine effective modification of the tooth surface in various cases of displacement.

 

The implementation of the new TCA method is expected to result in optimized modification of the tooth surface, improving the contact characteristics in various displacement cases. The results, including quantitative assessment of contact pressure, transmission error and contact path, are expected to demonstrate the versatility and reliability of the method.

3. Training a neural network to detect faults.

In the context of gear contact misalignment, the expected results include the development of a robust model capable of efficiently detecting and classifying misalignments in gear systems. The neural network is expected to demonstrate increased sensitivity to changes indicative of contact misalignment, which will be a valuable tool for proactively detecting faults in gear assemblies. Performance metrics including accuracy and precision will validate the network’s ability to recognize misalignment patterns, contributing to improved reliability and maintenance of gear systems.

4. Integration of the new TCA method with neural networks.

 

The integration of the innovative tooth contact analysis method with neural network learning is expected to significantly enhance the ability to detect gearbox faults. Using the new TCA datasets as the basis for machine learning models is expected to improve their ability to classify gear faults. This convergence of the tooth contact analysis method with machine learning is intended to improve the reliability and accuracy of gear fault diagnosis.

– during the entire period of the project implementation, successful results will be published in at least 2 (two) articles indexed in SCIE Web of Science Q1-Q3 by impact factor or with a CiteScore percentile in Scopus of at least 65 (sixty-five);

Project Manager

Maksat Temirkhan

PI, PhD in Mechanical Engineering

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